FTTH Wire Manufacturing Line – Cutting-edge Manufacturing System

Have you realized that contemporary glass-fiber wire networks are capable of running at speeds of up to 190 m/min? This astonishing productivity is made possible by innovative fabrication techniques engineered for high-speed output.

Such setups are built to handle diverse cabling forms, such as drop cables and tight buffered cables. Their compact design, typically below 26 m, makes them ideal for contemporary plants.

Seamless coupling with intelligent production networks guarantees smooth performance. By means of MES/ERP connectivity, these compact fiber unit production lines deliver unparalleled precision and efficiency. Thus, they are preferred for businesses seeking to lead in the fiber optic industry.

FTTH Cable Fabrication System Introduction

Efficient manufacturing setups play a vital role in satisfying the rising demand for steadfast connections. Such mechanisms aim to manufacture premium fiber optic cables that drive modern networks. By leveraging modern innovations, they ensure precision and speed in all phases of the process.

Defining the FTTH Production Line

An FTTH production line comprises a unified setup to produce home fiber drop cables. These cables consist of bare fibers reinforced with metal or fiber-reinforced polymer, combined with protective sheathing. This produces a robust and effective system for fast digital connectivity.

It supports diverse compounds, such as PVC, LSZH, and PE polymers. This versatility confirms it satisfies assorted sector requirements. Additionally, the 4-head fiber pay-off system provides accurate strain regulation, maintaining accuracy within ±0.05N.

Why Choose Our Advanced Manufacturing System?

Our equipment stands out for its precision and efficiency. Here’s why it’s a top choice:

• Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
• Works with LSZH, PVC, and PE covering substances for adaptable uses
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables

With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.

Core Attributes of Our FTTH Cable Fabrication Line

State-of-the-art fabrication lines are transforming how optical fibers are manufactured. Our high-tech system merges precision, efficiency, and cutting-edge technology to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.

Exact Extrusion Unit with Fine-tuning Head

Central to our setup is a dedicated 50mm extruder designed for precise material distribution. It secures consistent quality across every fiber cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE plastics.

With OMRON temperature control, the system maintains an accuracy of ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.

Automated Fiber Dispensing with Strain Management

The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.

This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.

Mechanized Collection and Reel-Receiving Setup

Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.

Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.

Cutting-edge Innovations Driving Our Manufacturing

Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.

International Industrial Computer Control System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It permits meticulous modifications, which improve the standard of every optical fiber made.

With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

Outstanding Durability and Dependability Using Renowned Parts

Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.

The steel wire reinforcement and advanced Fiber cable sheathing line handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.

Integration with MES and ERP Systems

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.

Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.

Aspect	Upside
FiberCAN-based Control Module	Precise adjustments and real-time monitoring
35KW/h Power Consumption	Cost-effective power usage
9-meter Reel Accumulator	Continuous production
OMRON Controllers	Durability and precision
ERP Integration	Live process supervision

Applications of FTTH Cable Production Line

Modern fabrication systems are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.

Fabricating FTTH Drop Cables

Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.

Important elements consist of:

• FRP and small steel wire pay-off for added reinforcement
• Portable die backing for rapid setup modifications
• Compatibility with both indoor and outdoor specifications

Fabricating Compact Buffered and Free Tube Cables

The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.

Adaptable Manufacturing for Different Cable Varieties

Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This adaptability ensures that businesses can meet specific requirements without compromising on performance.

Key Gains from Our FTTH Production Line

Choosing state-of-the-art production solutions yields numerous benefits to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.

Improved Operational Speed and Yield

Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Budget-friendly Fiber Optic Setup Solutions

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.

Polished and Dependable Cable Exteriors

Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.

Feature	Benefit
7-9km/h Output	Superior output rate
Efficient Power Usage	Cost savings
≤0.02dB/km Loss	Enhanced signal quality
Optimal Operator Work Level	Ergonomic design

Final Thoughts

State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.